PROJECTS

Qualitas built a fully modularized, two parallel train 20,000 BOPD heavy sour crude oil production facility. It included among other equipment, a 118 inch ID x 72 inch ID 76 feet S/S crude oil sweetening tower, amine sweetening system, a 450 HP sour gas two stage compressor. After finishing fabrication in Calgary, Canada, our customer was able to witness how we set up his equipment in our staging yard on the exact footprint as on-site for the testing and wiring before disassembling it again and completing the export packaging and crating.

The equipment was shipped to Kurdistan while the foundations on-site were completed prior to the arrival of the equipment.

The preliminary effort of setting up the facility in Canada, including electrical, helped to complete the assembly in under 4 weeks. Qualitas technical personnel remained on site for the commissioning and start-up.

For further technical details please refer to the project list below.

20,000 BOPD Heavy Sour Crude Oil Production and Testing Facility with Road Tanker Loading

2013 / 2014
Kurdistan

Prefabricated, modular design built in two parallel trains consisting of:
Two shell and tube heat exchangers 7 mmbtu/hr each
Two separators 96 inch OD x 40 feet S/S
Two direct-fired heaters 22 mmbtu/hr each
One crude oil sweetening tower 118 inch ID x 72 inch ID 76 feet S/S
450 HP sour gas two stage compressor
Amine sweetening system 36 inch OD by 50 feet S/S with 8 mmbtu/hr amine reboiler
Two crude oil storage tanks 50,000 bbl each
Truck loading station suitable for 4 trucks (simultaneous loading)
Power generation
Nitrogen System
Chemical injection facility
Flare system
Instrument air system
Fire water system
Pig receiving and sending equipment
MCC and Electrical distribution system

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Electrical MCC Units

Electrical MCC Units

Kurdistan / Electrical equipment

20,000 BOPD Heavy Sour Crude Oil Production and Testing Facility with Road Tanker Loading

20,000 BOPD Heavy Sour Crude Oil Production and Testing Facility with Road Tanker Loading

Kurdistan / Turnkey Production Facility

Two Separator Packages

Two Separator Packages

Gabon / Separators

Sour Service Wellsite Separation Facilities

Sour Service Wellsite Separation Facilities

Kurdistan / Separators

20,000 BOPD Heavy Sour Crude Oil Production and Testing Facility with Road Tanker Loading

20,000 BOPD Heavy Sour Crude Oil Production and Testing Facility with Road Tanker Loading

Kurdistan / Turnkey Production Facility

Line Heaters

Line Heaters

Kazakhstan / Line Heaters

Complete 10,000 BOPD Heavy Sour Crude Oil Production and Testing Facility with Road Tanker Loading

Complete 10,000 BOPD Heavy Sour Crude Oil Production and Testing Facility with Road Tanker Loading

Kurdistan / Turnkey Production Facility

Gas Injection Compressor Package

Gas Injection Compressor Package

Gabon / Compressors

Two High Pressure Glycol Dehydration Units

Two High Pressure Glycol Dehydration Units

Gabon / Dehydrators

10,000 BOPD Heavy Sour Crude Oil Production and Testing Facility with Road Tanker Loading Station

10,000 BOPD Heavy Sour Crude Oil Production and Testing Facility with Road Tanker Loading Station

Kurdistan / Turnkey Production Facility

Flare Systems

Flare Systems

Gabon / Flare Systems

Gas Metering and Pressure Control Unit for Distribution in a Gas Reinjection System

Gas Metering and Pressure Control Unit for Distribution in a Gas Reinjection System

Gabon / Gas Metering

Separator Package

Separator Package

Gabon / Separators

Fuel Gas Treatment Units for Gas Turbines

Fuel Gas Treatment Units for Gas Turbines

Gabon / Fuel Gas Treatment

Gas Metering and Pressure Control Unit for Distribution in a Gas Reinjection System

Gas Metering and Pressure Control Unit for Distribution in a Gas Reinjection System

Gabon / Gas Metering

Line Heaters

Line Heaters

Gabon / Line Heaters

Flare Systems

Flare Systems

Gabon / Flare Systems

Line Heaters

Line Heaters

Gabon / Line Heaters

Flare systems

Flare systems

Gabon / Flare Systems

Line Heaters

Line Heaters

Gabon / Line Heaters

Gas Re-Injection Facility

Gas Re-Injection Facility

Gabon / Gas ReInjection Compressors

Three Phase Fully Modularized Separator Packages

Three Phase Fully Modularized Separator Packages

Gabon / Separators

Compressor Packages

Compressor Packages

Kazakhstan / Compressors

Line Heaters

Line Heaters

Gabon / Line Heaters

Crude Oil Production Facility

Crude Oil Production Facility

Gabon / Turnkey Production Facility

Line heaters

Line heaters

Gabon / Line Heaters

Crude Oil Production Facility

Crude Oil Production Facility

Gabon / Turnkey Production Facility

Gas Compression

Gas Compression

Gabon / Compressors

30 MMSCFD Gas Refrigeration Plant

30 MMSCFD Gas Refrigeration Plant

Kazakhstan / Gas Processing Plant

Associated Gas Reinjection Facility

Associated Gas Reinjection Facility

Turkmenistan / Gas ReInjection Compressors